High-Speed Tilt Tray Sorter System for Efficient Warehouse Automation

MUVRO’s Tilt Tray Sorter System is a high-speed, modular, and flexible solution for automating sorting in warehouses, distribution centres, and logistics hubs. Designed to handle polybags, totes, boxes, pouches, and envelopes, it ensures high-throughput, accurate sorting with low noise and minimal operating costs. The system features customizable layouts like Rectangular, Oval, Z-Type, U-Type, and C-Type, with an optional 2-tier configuration for...

Core Components

Explore the advanced components that drive MUVRO’s Tilt Tray Sorter — a modular, high-speed system delivering precision sorting, minimal downtime, and maximum flexibility for modern logistics environments.

Tilt Tray Track System

Tilt Tray Track System

The loop track is the core structural element of the Tilt Tray Sorter System, designed to provide a stable and guided pathway for the continuous circulation of ...

Cart

Cart

The Cart is a key component of the Tilt Tray Sorter System, designed to carry individual tilt trays smoothly in a continuous loop, ensuring efficient and reliab...

Tilting Tray System

Tilting Tray System

The Tilting Tray System in the Tilt Tray Sorter is designed to provide efficient and precise product handling through its bidirectional discharge capability, al...

Drive Unit

Drive Unit

The Drive Unit powers the main loop with smooth acceleration and deceleration, ensuring consistent and reliable operation. Equipped with synchronous linear moto...

Induct Line

Induct Line

Manual Induction: Manual induction in the Tilt Tray Sorter allows operators to place items directly onto trays with precise timing and positioning, making it id...

Barcode Scanning System

Barcode Scanning System

The Barcode Scanning System is a key part of the Cross Belt Sorter (CBS) System, positioned after the induct lines and parcel cantering unit. It captures accura...

Outfeed / Exit Chutes

Outfeed / Exit Chutes

The Outfeed or Exit Chutes are the final stage of the Tilt Tray Sorter System, guiding sorted items from the trays to designated collection points such as baggi...

Key Features at a Glance

Versatile Product Handling

Sorts various items like polybags, cartons, totes, pouches, and envelopes up to 5 kg.

Two-Tier Configuration

Doubles sorting capacity with a compact, dual-level design.

Flexible Loop Configuration

Offers customizable layouts with chutes on both sides for maximum space efficiency.

High-Speed Sortation

Maintains high throughput with virtual mode support during peak times.

Low Maintenance

Features fewer moving parts for easy servicing and high uptime.

Advanced Control & Tracking

Provides accurate item tracking and seamless system integration.

Benefits

Gentle & Accurate Handling

  • Optimized tray tilting ensures products of various shapes and sizes are sorted with minimal impact or damage.

Energy Efficiency

  • The linear induction drive system and streamlined mechanical design help lower overall power consumption.

Simple Maintenance

  • Fewer mechanical components reduce the complexity of upkeep, improving system reliability and uptime.

Scalable & Expandable

  • Modular construction supports straightforward system growth and layout adjustments to accommodate evolving operational needs.

Technical Specifications

Minimal ground footprint via vertical deployment with future-ready design for dynamic operations and plug-and-play expandability.

Sorter Specifications

ZedSort™ – The Tilt

Equipment Name

ZS1015

Model No

Muvro (India)

Make

Customizable as per requirements

Sorter Loop Length

1 Tier – 7200 pph & 2 Tier – 14400 pph

Mechanical Throughput

Sorter Performance

1.5 m/s (Max)

Sorter Loop Speed

Linear Induction / Linear Synchronous Motor

Sorter Loop Engine

< 72 dBA (excluding environment & platform)

Running Noise

Horizontal

Elevation Change

Min 2 Mtr

Turning Radius

Tilt Tray Configuration

580 × 500 mm (customizable)

Tray Size (L X W)

Wooden / Metallic, Bi-Directional

Tray Type

5 kg

Carrier Load Capacity

Mechanical Mechanism Actuated by Pneumatic System

Tilting Tray Engine

Dimension & Weight of Items

100 x 100 x 10 mm ( L x W x H )

Min Product Size

400 x 400 x 200 mm ( L x W x H )

Max Product Size (For Single Cart)

50 g to 5 Kg

Min Max Sortable Weight (For Single Cart)

Infeed System

Conveyorized back infeed / direct load on tray

Infeed Method

Inline with Tilt Tray Sorter

Conveyor Angle

Rough top Flat Belt

Merger conveyor

PVC Belt

Conveyor Type

Automatic

Gapper

Sensors Feedback

Shipment Positioning

AC Geared Motor / Servo Geared Motor

Drive Unit

Discharge Chute System

Full and Half Sensors

Chute Status

Yes ( Optional)

Shipment Sorted Confirmation

Tower Lights

Chutes Indications

1 Tier / 2 Tier ( with Flap Gates Optional )

Chute Tier

Pick to Light / Put to Light ( Optional)

Secondary Sorting

Controls

Siemens Make

PLC

Siemens Win CC & WCS by Muvro

SCADA / WCS

Profinet / Ethernet

Communication Protocol

Encoder based (Real time positioning)

Positioning Feedback

3.5 Kw ~ 11 Kw* (Subject to loop Length)

Sorter Loop Engine Power

380 ~460 Vac ( 3Phase )

Rated Voltage

50~60 Hz

Rated Frequency

Shipment Scanning & Environment

Top Side / 3 Side / 5 Side

Bar Code Reader ( BCR )

1D & 2D ( Cognex / Sick / Keyence )

Labels Scanner

Sick

Profiler / Imager

Mettler Toledo * ( as per requirement )

Weighing system

(-)10 °C to 40 °C (humidity 10-95% non-condensing)

Ambient temperature range

Product Gallery

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