Powerised Spiral Chain Conveyor- Powered Chain Driven mechanism

A Powerised Spiral Chain Conveyor is a type of mechanical handling system designed to move materials vertically in a continuous spiral path. Unlike traditional vertical lifts or elevators, this conveyor uses a powered chain-driven mechanism to move items smoothly between floors or levels, while maintaining a constant flow. The spiral design helps save floor space, making it ideal for facilities with limited room but high throughput needs.

Key Features at a Glance

Compact Spiral Design

Saves valuable floor space by moving materials vertically in a spiral path.

Powerised Chain Drive

A heavy-duty chain mechanism provides reliable and consistent movement of goods.

Continuous Operation

Enables non-stop flow of materials, reducing bottlenecks in production or logistics lines.

High Load Capacity

Built to handle heavy loads, making it suitable for a wide range of industrial applications.

Modular Construction

Easy to assemble, expand, or modify to suit changing layout or operational needs.

Smooth and Controlled Movement

Chain drive ensures precise, jerk-free handling of items, even on inclines.

Control & Automation

Variable Speed Drives (VSD)

  • Adjustable Speed: Allows precise control of conveyor speed, ensuring optimal flow of materials based on the production or transport needs.
  • Energy Efficiency: By adjusting the speed of the conveyor, the energy consumption is optimized, leading to cost savings.

Automated Start/Stop Control

  • Integrated Sensors: Sensors can detect the presence of materials, automatically starting and stopping the conveyor as required, ensuring no items are missed or delayed in transit.
  • Queue Management: Intelligent systems can manage product queues, ensuring that materials are delivered in sequence without bottlenecks.

Remote Monitoring & Diagnostics

  • Real-Time Data: Sensors and IoT devices provide real-time data on the conveyor’s performance, detecting issues such as overloads, jams, or misalignments.
  • Predictive Maintenance: Automated diagnostics can predict failures before they happen, minimizing downtime and improving reliability.

Control Panels & Touch Screens

  • User-Friendly Interface: Operators can control and monitor conveyor operations through centralized control panels or touch screen interfaces, adjusting settings and viewing status reports.
  • Safety Alerts: The system can trigger alarms or alerts in case of operational issues or emergencies, enhancing safety protocols.

Programmable Logic Controllers (PLC)

  • Centralized Control System: PLCs are used to control the entire conveyor system, allowing for integration with other automated systems in the facility, like sorting or packaging lines.
  • Customizable Logic: PLCs allow for customized operation logic based on specific needs, including integration with inventory management or production scheduling systems.

Integration with Warehouse Management Systems (WMS)

  • Seamless Operations: The conveyor can be integrated with a WMS, which tracks goods through the conveyor and optimizes movement within the warehouse or facility.
  • Order Fulfillment: Real-time data from the conveyor system can assist in managing inventory levels, orders, and even direct items to specific shipping areas.

Industry Applications

1

Warehouses & Distribution Centres

Ideal for transporting goods between different floors or storage areas in warehouse environments, maximizing space efficiency and improving material flow.

2

E-commerce & Fulfillment Hubs

Helps in quickly and reliably moving products from one section to another, supporting fast order fulfillment processes in e-commerce operations.

3

Food & Beverage Industry

Powerised spiral conveyors can be used for food packaging, bottling, and even refrigerated items, ensuring safe and sanitary handling of products.

4

Manufacturing & Assembly Lines

Ideal for factories that require the consistent movement of components, subassemblies, or finished goods across various levels of production areas.

5

Pharmaceuticals

Essential for the pharmaceutical industry where exact material handling is needed, such as transporting medical supplies or packages between different levels of processing areas.

6

Retail and Logistics

In retail and logistics warehouses, Powerised spiral conveyors are used to carry packages or cartons from shipping to sorting areas efficiently.

7

Airport Baggage Handling

Common in airports for transporting luggage across multiple floors of baggage handling systems, ensuring quick and reliable vertical movement.

8

Automotive Industry

Can be used to move auto parts between different stations, improving the efficiency of assembly lines and minimizing manual handling.

9

Recycling and Waste Management

Suitable for transporting heavy or bulky waste materials to the appropriate processing or sorting stations.

10

Logistics & Packaging

Useful in sorting systems to move packages between stations for labelling, sorting, or packaging in a confined space.

Safety

Emergency Stop Mechanism

  • Instant Shutdown: A clearly accessible emergency stop button is integrated into the conveyor system, allowing operators to immediately halt operation in case of an emergency or malfunction.
  • Remote Stop: Some systems offer remote emergency stops, providing operators with the ability to shut down the system from a safe distance.

Safety Guards and Covers

  • Protection from Moving Parts: Conveyor chains and other mechanical parts are often enclosed or shielded with guards to prevent accidental contact with moving components.
  • Access Points Covered: All points where workers may interact with the system, such as loading or unloading zones, are equipped with protective covers to prevent injuries.

Safety Interlocks

  • Secure Operation: Safety interlocks ensure that certain actions, like opening access doors or gates, cannot be performed while the conveyor is in motion.
  • Prevent Unauthorized Access: Interlocks prevent access to dangerous parts of the conveyor unless the system is powered down or in a safe mode.

Overload Protection

  • Automatic Shutoff: Sensors detect overloads or jams in the system and automatically shut down or slow down the conveyor to prevent damage or malfunction.
  • Weight Monitoring: Load sensors monitor the weight of items being transported and ensure that the system operates within its rated capacity, reducing the risk of mechanical failure.

Speed Control & Limits

  • Safe Operating Speeds: Automated speed control systems ensure the conveyor operates within safe limits, preventing high-speed operation that could cause accidents or material damage.
  • Variable Speed Adjustment: This feature allows operators to set speeds based on the type of materials being transported, ensuring safe handling of delicate or heavy loads.

Motion Detection & Sensors

  • Real-Time Monitoring: Proximity sensors detect if any object or person is near the moving parts of the conveyor, triggering an alert or automatically stopping the system to prevent accidents.
  • Object Detection: Vision systems or laser sensors can be integrated to detect obstructions in the conveyor path, helping prevent jams or damage to the goods and equipment.

Anti-Slip and Anti-Skid Surfaces

  • Grip for Safety: Conveyor decks, especially in areas where operators are likely to walk, are often designed with anti-slip surfaces to prevent slipping accidents.
  • Non-Slip Tread Belts: For conveyors with exposed belts or surfaces, non-slip coatings help reduce the risk of materials or operators slipping.

Proper Signage & Warning Indicators

  • Visual Alerts: Warning lights or sound alarms can be incorporated to alert operators to system malfunctions, maintenance requirements, or any unusual activity.
  • Clear Signage: Conspicuous signage is placed on or around the conveyor system to inform operators of potential hazards and safety protocols.

Training and Safety Protocols

  • Operator Training: Ensuring operators are trained to understand the system’s safety features, proper usage, and emergency procedures is critical.
  • Maintenance Safety Procedures: Establishing clear guidelines for maintenance workers on how to service the system safely, including lock out/tag out procedures to prevent accidental start-ups during maintenance.

Key Benefits

Space Efficiency

Spiral design maximizes vertical space usage, ideal for facilities with limited floor area.

Improved Productivity

Continuous and automated movement of goods speeds up material handling and reduces manual labour.

Cost-Effective Operation

Reduces the need for multiple lifts or conveyors; fewer moving parts mean lower maintenance costs.

Flexibility in Layout

Can be easily integrated into existing systems and customized to fit different height and load requirements.

Reduced Downtime

Sturdy design and low maintenance result in less equipment failure and operational delays.

Safe Material Handling

Enclosed or guided movement minimizes the risk of product damage and ensures worker safety.

Energy Efficient

Powerised systems with controlled drives can consume less energy compared to traditional lift systems.

Scalable

Easily adaptable for future expansion or changes in production volume.

Product Gallery

Powerised Spiral Chain Conveyor_Image 1.webp
Powerised Spiral Chain Conveyor_Image 3.webp
Powerised Spiral Chain Conveyor_Image 4.webp
Powerised Spiral Chain Conveyor Image 3.webp
Powerised Spiral Chain Conveyor Image 2.webp
Powerised Spiral Chain Conveyor Image 1.webp
Powerised Spiral Chain Conveyor Image 4.webp

Conveyor Sub Systems

zero-lifter.webp
Chain Lift.webp
screw-lifter.webp
BELT LIFTERS.webp
Flipping Unit.webp
30° POP UP DIVERTER UNIT (PMD).webp
90° POP UP BELT DIVERTER UNIT.webp
TILTING UNIT.webp
TILTED GATE UNIT.webp
SWING WHEEL SORTER.webp
SWING ARM UNIT.webp
90° CHAIN DIVERTER UNIT (MCD).webp
90° POP UP BELT DIVERTER UNIT (1).webp
TURNOVER DEVICE TOD.webp
90° WATERFALL CHUTES.webp
90° POPUP DIVERTER UNIT (MPD).webp
90° CHAIN DIVERTER UNIT (MPD).webp
CONVEYOR SUB SYSTEM.webp
TURNTABLE UNIT.webp
Get in Touch with Our Experts

Connect with our automation specialists to discover efficient, reliable, and cost-effective material handling and warehouse solutions tailored to your business needs.