NaviGO™ Pallet Shuttle ASRS System – Next-level Storage Automation

The NaviGO™ Mother-Child Pallet Shuttle ASRS from Muvro is a high-density, fully-automated storage and retrieval system that combines powered aisle carts (Mother Shuttles) with deep-lane pallet shuttles (Child Shuttles). Together, they move pallets swiftly, safely and intelligently through racking — maximizing storage per sq. ft while minimizing manual handling and operating cost. Built around a modular, scalable design, NaviGO™ can be deployed ...

Key Features at a Glance

High-density deep-lane storage

Deep channels (up to ~45 m) and racking heights beyond 40 m, suitable for brownfield and greenfield sites, fit more pallets into the same footprint.

Maximum pallets per sq. ft

The compact aisles, deep lanes and optimized vertical space utilization offer a significantly higher capacity than traditional selective racking.

High throughput & fast cycles

Mother Shuttles travel up to 3 m/s, while Child Shuttles operate at up to 1.1 m/s empty and 0.8 m/s loaded, delivering a substantial increase in cycles/hour compared to other compact storage solutions.

True 24×7 automation

Battery-powered shuttles with smart charging and powerful drive systems can operate 24/7 with little downtime.

Scalable & modular

As your business expands, add aisles, levels, shuttles or lifts without redesigning the whole warehouse.

Built for harsh environments

Designed for use in cold and deep-freeze warehouses and also ambient environments operating between +5°C to –30°C.

Functional Applications

Efficient Controller

  • Centralized controller ensures smooth workflow by synchronizing all warehouse operations.
  • The high-performance processing allows the tasks to run faster with less latency in the system.

Energy Management

  • Reduces power consumption to reduce operating costs & extend equipment life.
  • Employs intelligent algorithms to manage energy consumption during peak and idle cycles.

High-Speed Moving

  • State-of-the-art drive systems enable quick and accurate picking and placing of material with minimal lag.
  • High throughput while maintaining stability is ensured by smooth acceleration and deceleration.

Intelligent Protection

  • Anomalies in the system are detected in real time to prevent accidents and equipment damage.
  • Automated safety protocols kick in right away to keep things running safely and without interruption.

Industry Applications

1

FMCG & Retail

high-velocity SKUs, peak season surges

2

E-commerce & Dark Stores

rapid order fulfillment and sequencing

3

Cold & Deep-freeze Storage

–30°C environments with reduced cooling volumes

4

Automotive & Manufacturing

raw material, WIP and FG storage near lines

5

Pharma & Chemicals

traceable, safe pallet storage

6

Distribution & 3PL Hubs

multi-client, multi-SKU pallet operations

Technical Specifications

Explore detailed technical insights of the NaviGO™ ASRS Shuttle System, engineered for performance, efficiency, and precision across all models.

Dimensions (NaviGO™/NaviGO™-Pro)

2400 mm

Length

1450 mm

Width

600 mm

Height

650 / 750 kg

Self Weight

Pallet Dimensions (NaviGO™/NaviGO™-Pro)

1220 mm

Width

800/1000/1200 mm

Length

150 mm

Height

LIFO/FIFO configuration

Load Management System

Power (NaviGO™/NaviGO™-Pro)

440V

Voltage

LIFE-PO4, 48V , 24AH / LIFE-PO4, 48V , 48AH

Battery For Child

1 hour(10% to 90%) at charging station

Charging Time

Input: 100-230V AC, 50-60Hz, Output: 48V, max 12A

External Charger

Motor Specification (NaviGO™/NaviGO™-Pro)

750W/1.5 KW

Pallet Lifting

750 W/1KW

Child Movement

1.5 KW/3 KW

Mother Movement

500 W/ 1.5KW

Pallet Transfer

Performance (NaviGO™/NaviGO™-Pro)

12 hours

Running Time

3 m/s

Max Speed (Empty & Loded)

2 sec

Lifting Time

Environment (NaviGO™/NaviGO™-Pro)

+5°C to +50°C

Temperature Range

-30°C to +5°C

Cold Temp. Range

10-95% non-condensing

Humidity

Positioning & Sensors (NaviGO™/NaviGO™-Pro)

(+/-) 1 mm from destination

Positioning Accuracy of Mother

(+/-) 20 mm from destination

Positioning Accuracy of Child

Laser Distance Sensor P1KY101

Wenglor

Control System (NaviGO™/NaviGO™-Pro)

Siemens PLC 57-1200, CPU 1513-1PM

PLC Model

Profinet

Communication Protocol

Yes

Warehouse Management System (WMS)

Single Command Cycle (SCC), Dual Command Cycle (DCC)

Operational Details

Safety And Compliance (NaviGO™/NaviGO™-Pro)

Yes

Emergency Stop

Yes

Collision Detection

ISO 9001:2015

ISO Certification

Support and Additional Features (NaviGO™/NaviGO™-Pro)

Yes

Spare Parts Availability

Barcode

Advanced Tracking Systems

Yes

API Availability

Safety, Compliance & Ergonomics

Safety

  • Emergency stop circuits on all critical modules
  • Collision detection and anti-crash logic for lifts and shuttles
  • Laser distance sensors for safe and accurate position measurement
  • Major reduction in forklift movement within the racking thus fewer accidents

Quality & compliance

  • Produced in ISO 9001:2015 certified quality systems
  • System architecture based on CE safety directives and industry best practices

Ergonomic benefits

  • Operators work from dedicated safe areas (HMI stations, docks)
  • Less exposure to cold, dusty or dangerous environments
  • Automated handling reduces manual lifting and repetitive strain considerably

Core System Components

Pallet Shuttle ASRS System automates pallet storage & retrieval by shuttles & racks. It optimizes warehouse space, boosts efficiency, cuts down labor, and guarantees fast, precise pallet handling operations.

Mother Shuttle (Aisle Cart)

The Mother Shuttle runs along the aisle Transports the Child Shuttle pallets Max speed 3 m/s 2000 kg Drives motor/gearbox

Child Shuttle

The Child Shuttle operates inside storage deep lanes Moves pallets Speed 1.1 m/s Capacity 500 kg Positioning accuracy ±20 mm

eLift – Pallet Lifter

The eLift is the vertical lifeline Transfers pallets between storage levels Max load 2000 kg

Buffer Conveyor

Located at each level Acts as a staging point Allows lift and shuttle to work in parallel increasing throughput

Racking & Structural System

Deep-lane racking with narrow shuttle tracks Configurable height depth levels Compact aisle width 0.914 m

Controls, WMS & Integration

Siemens PLC S7-1200 CPU 1513-1PN Profinet Communication WMS inventory tracking order management Integration via APIs with ERP

Product gallery

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