ZedSort the Loop – High-Speed Cross Belt Loop Sorter

ZedSort the Loop is Muvro's premier high-speed Cross Belt Loop Sorter system that is engineered to streamline automated parcel sorting for e-commerce, retail and logistics operations. Built for speed, precision and scalability, it transforms traditional warehouse workflows into fast, reliable and future-ready intralogistics ecosystems.

Key Features at a Glance

High-Speed Sorting Performance

ZedSort achieves an excellent throughput of 10,000 to 40,000 parcels per hour at over 2.7 meters per second. Ideal for 24/7 operations, it ensures rapid processing without sacrificing accuracy.

Flexible Loop Layouts

Customize your layout with a variety of supported configurations: Rectangular, Oval, Z-Type, U-Type, C-Type, or even double-tiered mezzanine installations. ZedSort adapts to your warehouse footprint.

Wide Range Parcel Handling

From cartons and totes to polybags, zippy bags, pouches, and envelopes, ZedSort can handle parcels weighing up to 30 kg and measuring up to 600 x 400 x 500 mm.

Precision Cross Belt Technology

Each cart is equipped with a bi-directional motorized conveyor for left/right discharge. With advanced servo control, it ensures accurate and smooth parcel diversion at every point.

Smart Induction System

The infeed line features a three-stage setup: loading, buffer, and merge conveyors (30°-45°). Integrated sensors, barcode readers, and dimensioning systems ensure reliable parcel positioning and data capture.

Real-Time Scanning & Data Sync

Using Cognex/Sick 1D & 2D scanners, ZedSort captures parcel IDs with optional OCR and weighing. Data is transmitted in real time to the Warehouse Control System (WCS) for intelligent sorting logic.

Key Components

The High Speed Cross Belt Loop Sorter is a high speed high volume sorter with durable belts, precision drives, intelligent control systems and modular loop tracks that can be integrated seamlessly into automated material handling systems.

Loop Track

Loop Track

Heavy-duty steel construction with powder coated MS frame work to reduce friction and increase durability during continuous operations.

Cart & Carrier System

Cart & Carrier System

PU wheels supported on carts give smooth motion. For higher throughput, opt for Twin-Carrier or Two-Tier Deck configurations. Maintenance-free operation with se...

Outfeed Chutes

Outfeed Chutes

Choose from gravity, spiral, straight, bagging or telescopic chutes. Each has sensors and tower lights to verify successful sorting and provide system status.

Empty Carrier Detection

Empty Carrier Detection

Ensures all carts are checked after they are released. Sorting errors immediately trigger routing correction or alert, keeping error rates virtually zero

Technical Specifications

Future ready design for vertical deployment for dynamic operations and plug-and-play expandability, minimal ground footprint.

Performance

2.7+ m/s

Sorter Speed

Up to 40,000 PPH

Capacity

30° ~ 45°

Induct Angle

Parcel Handling

100 x 100 mm to 600 x 400 x 500 mm

Parcel Size

100 g to 30 kg

Weight Capacity

Smart chutes, Gravity, roller, bagging chutes, 2 Tier.

Chute Type

Electrical & Operating Conditions

380~460 Vac, 3 Phase, 50/ 60 Hz

Power Supply

+5°C to 40°C, RH 10-95% (non-condensing)

Operating Temp

Gray RAL-7016 + Orange Glossy HGS 2302

Color Code

Industries We Serve

1

E-commerce & Fulfillment Centers

2

3PL & Courier Services

3

Postal & Parcel Networks

4

Retail & Omni-channel Warehousing

Product Gallery

Muvro High Speed Cross Belt Loop Sorter_ Image 1.webp
Muvro-High-Speed-Cross-Belt-Loop-Sorter_-R-Image_-2.png
Muvro-High-Speed-Cross-Belt-Loop-Sorter_-R-Image_-1.png
Muvro-High-Speed-Cross-Belt-Loop-Sorter_-R-Image_-9.png
Muvro-High-Speed-Cross-Belt-Loop-Sorter_-R-Image_-3.png
Muvro-High-Speed-Cross-Belt-Loop-Sorter_-R-Image_-6.png
Muvro High Speed Cross Belt Loop Sorter_ Image 7.webp
Muvro-High-Speed-Cross-Belt-Loop-Sorter_-R-Image_-10.png
Muvro-High-Speed-Cross-Belt-Loop-Sorter_-R-Image_-4.png
Muvro-High-Speed-Cross-Belt-Loop-Sorter_-R-Image_-8.png
Get in Touch with Our Experts

Connect with our automation specialists to discover efficient, reliable, and cost-effective material handling and warehouse solutions tailored to your business needs.